Quarterly Newsletter for fiscal year 1995 (Issues 1, 2, 3)
Michigan States Grants Mine Safety Training News Letter
Published Quarterly for Michigan's Small Mine Operators


Mining Engineering Department
Michigan Technological University,
Houghton, MI 49931

Manager - Dave Carlson 906/487-2453
Coordinator - Dan Alder 906/487-2272
Department Head - Francis Otuonye 906/487-2610
FAX - 906/487-2495

Contact Mine Safety Training Personnel at the phone numbers above for assistance with setting up a safety training workshop, locating suitable videos and other training materials or handouts. Feel free to call us with your other safety-related questions. If we can't answer them, we will find out.

Michigan States Grants Mine Safety Training Newsletter

Number 1----12/16/94

New Program Manager for FY95.

The Mine Safety Training Program, formerly headquartered in the University's Department of Public Services and Professional Development, has been moved to the Mining Engineering Department in the College of Engineering.

David H. Carlson who has managed University research projects on underground mine diesel emissions for over 20 years is the new Program Manager. Mr. Carlson's goal is to provide the program's instructors with the latest and best materials and teaching techniques enabling them to prepare interesting and educational safety classes. The goal is to reduce on-the-job accidents in Michigan's mines. According to Mr. Carlson: "The mine operators are our customers and we want to treat them as any successful business would. Also, the instructors are on the front line and MTU's mission is to provide whatever they need to become the best in the nation."


Program Advisory Committee Formed.

A Program Advisory Committee was recently selected to consist of people who are familiar with the past program and who understand the changes needed to accomplish the above goals. Included on the committee are:

Penny Traver - Safety Director and
Administrative Supervisor, Econex North.

Kenneth Cunningham - Vice President,
Michigan Gypsum Co.

Vic Chicky - Inspector, Mine Safety and
Health Administration.

Richard Tieder, Projects Manager, Institute
of Materials Processing, Michigan
Technological University.

Dan Lacrosse, President of Steelworkers
Local Union, Presque Isle Corp.

The first Advisory Committee meeting was held in Gaylord, MI on November 3, 1994, in which the new Program Manager was advised of ways to improve the program from the company's perspective. The program budget was also discussed along with the allocation of existing project funds. The need for more mine visits and exchanges of information with surrounding states was brought out as well as the need to purchase and prepare more up-to-date training materials. The concern was also expressed that the current efforts toward more cost-effective scheduled training may tend to make the training less mine specific. State and Federal funding were also discussed, and it appears that these allocations will not increase while program costs will continue to inflate. A user fee was approved to supplement the current State and Federal Allocation. Al Simonson of the Minnesota described their training fee of $25 per miner in attendance. The advisors felt that the $25 amount was too large and the recommendation was made and accepted by the Program Manager to seek MSHA and State approval for a smaller fee which would increase the overall Program budget by 10 to 15 %.


Schedules and Fees for FY 95.

A $15 per person fee would be charged for training, and a minimum fee of $150 for a training session. A new training schedule would minimize travel-related costs. Companies training on scheduled days would not be charged for travel-related costs. Companies requesting special training dates would, in addition to the fee, be charged mileage, lodging and any other travel-related expenses of the instructor(s).

Because the program is directed at small "Ma and Pa" type mines, mines training larger numbers would pay the unscheduled training travel costs and would be encouraged to train at least 20 people per session. A training schedule for 1995 is on the back side of this page. Smaller companies are encouraged to train together. The schedule divides the State into the following areas:

1. The Northern part including the Upper Peninsula and the Lower Peninsula north of an approximate line from Cadillac to Oscoda.

2. The Eastern Lower Peninsula will cover the area surrounding Detroit from Monroe County in the South to Midland County in the North.

3. The Western Lower Peninsula will cover the area from south of Kalamazoo to North of Grand Rapids and will include the Benton Harbor Area.

4. The Mid-Michigan area will cover the area from south of Lansing to north of Mount Pleasant.

For training arrangements please call the Coordinator at 906/487-2272. We will be as flexible as possible to accommodate the needs of our clients. Any concerns about program performance, questions about fees or requests for special services should be addressed to the Program Manager at 906/487-2453. Scheduled classes will be canceled where no one signs up 1 week in advance.


Michigan States Grants Mine Safety Training Newsletter

Number 2---4/2/95

Contact Mine Safety Training Personnel at the phone numbers above for assistance with setting up a safety training workshop, locating suitable videos and other training materials or handouts. Feel free to call us with your other safety-related questions. If we can't answer them, we will find out.


Mine Safety and Health Seminars Feature Electrical and Brake Safety

Electrical and Brake Safety were the main emphasis at seminars in Gaylord, MI on March 21, 1995 and in Lansing, MI on March 23, 1995. The seminars were co-sponsored by MSHA, the Great Lakes District Council of the Holmes Safety Association, and the Michigan Mineral Resources Association. Featured speakers were Mr. Paul Price (303/231-5430), an Electrical Engineer from MSHA's Denver Technical Support Center and Mr. Joe Judeikis (304/547-0400), an expert on brakes from MSHA's Approval and Certification Center in Triadelphia, Pa.

Mr. Price described numerous electrical fatalities which he has investigated over the years in U.S. mines. According to Mr. Price, ground rods protect equipment, not people, but a properly-sized, low resistance (less than 1 ohm) conductor back to the transformer in conjunction with a properly-sized circuit breaker protects lives. The use of conduit for grounding is dangerous because of corrosion. Numerous dangers of floating delta systems and the importance of fault lights and proper grounding were emphasized and evidence was presented that good double-insulated tools are just as safe and usually safer than grounded tools, although either type may be fatal if dropped into water.

Mr. Judeikis described mining equipment brake failure fatalities. He emphasized: 1) Proper adjustments, 2) Elimination of air leaks, 3) Use of quality parts, 4) No overloading, and 5) Cutting downhill speeds to retarder-only speeds. The use of seatbelts and remaining with the vehicle when the brakes fail is important to minimize fatalities. Jumping out is usually a fatal mistake. Mr. Judeikis also emphasized the importance of proper repairs and having access to vehicle repair manuals which may be obtained for a price by calling his office. Dangers and equipment damage often result from the use of methanol in cold climate air systems. He also demonstrated that there are extreme differences between stopping ability with different friction materials and that the correct descriptive letters and part numbers don't mean the part isn't made by a fly-by-night manufacturer. In tests comparing a well-known friction material with a no-name material, the well-known material experienced only 0.050 inches of wear in 13 stops, while the no-name material completely wore out in 2-4 stops and started serious fires in some of the tests.

For more information on the Great Lakes District Council (GLDC) contact Mr. Ken Cunningham, Secretary-Treasurer at 517/792-8734.


From the Program Manager
1995 Partial Spring Start-Up Check List

1. Mine Safety Annual Refresher and New Miner Training.

2. First-Aid and CPR training for responsible shift personnel.

3. First-aid cabinet supplies.

4. Fire extinguishers and emergency notification list.

5. Local E.M.S. rescue exercise drill.

6. Electrical survey: grounding & continuity test.


Safety Updates

1. MSHA has proposed a new rule regarding explosives at metal/nonmetal mines - 60 Fed. Reg. 1866.

2. Underground metal/nonmetal mines are now required to report significant changes in ventilation plans immediately instead of in their annual update.


Program Personnel

Terry Wagaman, long-time trainer has taken a full-time position with Edward Levy Company and is no longer available to the Program. While Terry will be missed, we were fortunate to locate Roger Chandonnet. Roger is an MSHA certified instructor who lives in Muskegon and is currently covering the area vacated by Terry. He is a former school teacher who also retired from a career in marketing and sales with General Telephone. Roger has already proven himself to be an asset to the Program and to Michigan mines. We hope we can continue to use his talents for years to come.

The Program Advisory Board recently held its second meeting in Gaylord, MI where many aspects of the way the program is currently conducted were discussed. Current program advisors are:

1. Ken Cunningham
Vice President, Michigan Gypsum Co.
Secretary Treasurer of GLDC
Phone - 517/792-8734


2. Dave Couillard
Training Specialist, MSHA, Duluth
Phone - 218/720-5448


3. Dan Lacrosse
Boilermakers Local Union President,
Presque Isle Corporation
Phone - 517/354-3493


4. Richard Tieder
Projects Manager, Institute of Materials
Processing, Michigan Technological
University
Phone - 906/487-2600


5. Penny Traver
Safety Director and Administrative
Supervisor
Econex North, Inc.
Phone - 517/846-9521


Events of Interest

Michigan Safety Conference, April 18 & 19, 1995 at the Lansing Center and Radisson Hotel, Lansing, MI -- Training Exhibits, Information, Entertainment, Awards, Speakers, Hands-On Training and Much More. Registration: 1 day $50, 2 days $65. Call 517/882-3225.

Holmes Safety Association, The GLDC is planning a tour of the Lafarge Cement Plant in Alpena, MI on August 18, 1995. The other half of the day-long meeting will involve discussing safety issues that are of special interest to managers, supervisors, trainers. Contact Mr. Ken Cunningham, Secretary-Treasurer at 517/792-8734.

The Holmes Safety Association will be holding its National Council Meeting June 27-29, 1995 at the Radisson Hotel in St. Paul, Minnesota. Registration costs $55 per person until April 30, 1995 and $70 per person after that date. Registration and payments are sentto Mr. Al Simonson (Phone 507/389-7320),
Safety & Health Coordinator, South Central Technical College, 1920 Lee Blvd, North Mankato, MN 56003.

Tram 22, August 14-16, 1995, Wilson Lodge at Oglebay Wheeling, West Virginia, Training - Current Issues and Future Trends. Tram 22 is a training conference for all persons associated with the mining industry. Phone Angela Durham 304/293-3745 or Michael Klishis 304/293-2742.

SME (Society of Mining, Metallurgy and Explor-ation, Inc.) U.P. Section Annual Meeting, April 20, 1995 in the Memorial Union Ballroom on the Michigan Technological University campus in Houghton, MI. Registration $14 members, $25 non-members. Call 906/487-2263. Tallks will be on Exploration, Mining, and Mineral Processing. David Skillings Jr. will be the banquet speaker.


Program Activities at MTU

The Mine Safety Training Program was relocated into the Mining Department at Michigan Technological University during the Fall of 1994. Program Personnel plan to participate in the training of Mining Engineering Graduates, who will be the mine managers of the future. Plans call for the integration of safety and health training into the various mining courses.

During the coming quarter, program personnel will participate in two different courses. These will include:

1) MG105 - Mining Health and Safety where they will discuss principles and legal standards of mining health and safety, measurement of criteria, recognition of hazards and corrective action and

2) MG346 - Drilling and Blasting where program personnel will discuss the safety aspects of drilling, transporting, handling, and using explosives in line with the proposed new rule in 60 Fed. Reg. 1866.


Michigan States Grants Mine Safety Training Newsletter

Number 3 -----6/29/95

From the Program Manager - Next year's Training Program

A new proposal is currently being written to the State Department of Labor and MSHA to fund next year's Michigan training program beginning October 1, 1995. If funded we plan to greatly improve our service to Michigan+s small mines. Our intention is to make the training mine-specific using the following approach: 1) Pre-training surveys will be undertaken by phone discussions with the mine contact person setting up the training. Questions will be asked about mining procedures, equipment, and other details of the operation using a form developed for this purpose. 2) Training materials are currently being developed for a wide variety of equipment and processes covering those used in Michigan's small mines. We plan to categorize these training materials to make it easier for the instructors to select mine-specific materials based on the pre-training surveys.

We plan to add a number of new materials next year. Two new high-quality videos sold by Vista have already been purchased for special training during the current year and these will be incorporated into next year's part 48 annual refresher training. Each is a half hour presentation in two 15-minute segments. One covers the subject of wheel loaders emphasizing powered haulage which resulted in 13 fatalities in coal and 17 in metal/nonmetal mining in 1994. The other covers the subject of conveyors. Mining machinery was responsible for 13 coal mining fatalities in 1994 and 6 metal/nonmetal mining fatalities. We are currently searching for a video to use in discussing the fall/slide of material, in which there were 8 metal/nonmetal mine fatalities during 1994, and for other videos which can be used in training in the other areas with high accident frequencies and (or) fatality rates.

We also plan to develop our own mine and equipment-specific overheads. This will be accomplished using the following materials:


1) MSHA accident illustrations (fatalgrams). Brief descriptions about the accidents are being typed on each of the overheads which includes the fatalgram illustration.
2) Slides are being taken of equipment, procedures, and conditions at Michigan mines and these will be scanned by computer and made into overheads for illustration of safety concerns.
3) Video footage will be taken at some mines of safety concerns that require a motion picture to illustrate them.
4) Oher MSHA training material illustrations which illustrate the correct procedures for stockpiling, guarding, and for other procedures in common use in Michigan small mines will also be scanned and made into overheads.

The fatalgrams and other material are being selected for their value in showing both the hazards and the consequences of not recognizing them.


Technical Information

A recent article in the Holmes Safety Association Bulletin illustrates how nonfatal lost-time incidents affect profitability for coal mines and suggests that increased task training can greatly reduce these costs. Similar trends most likely exist for surface metal/nonmetal mines.

The right hand column of Table 1 shows that while large coal mines have 12.37 non-fatal lost-time incidents per million tons produced, small coal mines have nearly twice as many at 20.6. Each incident is estimated to cost the mine operator $22,000 or $380,000 per million tons produced. The total annual cost to the industry is $133 million. The increase in cost for the small mine operator comes out to be $0.18 per ton. The article attributes this decrease in accidents for large mines to an increased amount of task training.

An article in the January/February 1995 issue of Ontario Natural Resources Safety Association+s Health & Safety Resources illustrates the dangers associated with moving heavy equipment under high voltage power lines. Data from the article in the following Table 2 indicates, for example, that the electric current from a 250,000 volt line can jump 20 feet.


New from MSHA

According to Tom Anderson, Supervisory Inspector, MSHA-North Central District, air-ride hydraulic etc. seats that have seat belts attached to the seat itself also need to have the seat tethered to the machine (the MSHA seat belt standard references SAE J386), which would require the tether attachment for these types of seats. If it isn't, MSHA plans to consider this to be a seat belt violation. The purpose of the tether is that if the seat becomes detached from its mountings during an accident, the tethers will hold it in place.


Events of Interest

Holmes Safety Association, The Great Lakes District Council of the Holmes Safety Association is planning a meeting and plant tour of the Lafarge Cement Plant in Alpena, MI on August 18, 1995. Mr. Tom Smith of Work-Well Health and Safety Systems will be the main speaker. His topic will be -A new theory of safety management: Why you should use teams and statistical process control for safety - regardless of your company's size or business. Contact Mr. Ken Cunningham, Secretary-Treasurer at 517/792-8734.

Fred Pryor Training Seminar, entitled -Training the Trainer August 7, 1995 from 9:00 am to 4:00 PM at the Ramada Inn, 412 W. Washington Street, Marquette, MI for professional trainers and managers who train. Cost $149, Call 1/800-255-6139 for more information.

Tram 22, August 14-16, 1995, Wilson Lodge at Ogleby Wheeling, West Virginia, Training - Current Issues and Future Trends. Tram 22 is a training conference for all persons associated with the mining industry. Fee $250 increasing to $300 after July 15. Phone Angela Durham 304/293-3745 or Michael Klishis 304/293-2742.

26th Annual Inst. of Mining Health, Safety and Research, August 28-30, 1995, Donaldson Brown Hotel and Conference Center, Virginia Polytechnic Institute and State University, Blacksburg, Virginia. Fee of $300 by August 14, 1995. Conference Register, Division of Continuing Education, Virginia Polytechnic Institute and State University, Blacksburg, VA 24061, Phone 703/231-5182.

The Second International Conference on the Health of Miners, Hyatt Regency, Pittsburgh, November 11-13, 1995. Non-member fee of $350 prior to Aug. 1, $450 after Aug. 1 and $500 on site. ACGIH, the 2nd International Conference on the Health of Miners, 1330 Kemper Meadow Drive, Cincinnati, Ohio 45240-1634. Phone 513/742-2020, Fax 513/742-3355, Internet __mem@pol.com.